In today's extremely fast paced, lean-manufacturing world, on-time and on-budget are more important than ever. Transfer press problems and related problem-solving wreak havoc on production and deadlines, and cut deeply into profits. T-Sim Solutions offers transfer press simulation as a service to optimize your transfer dies and tooling before home line runoff to avoid issues. We can also perform transfer simulation on existing setups to optimize press settings for maximum production rates, as well as to reduce wear and tear on your presses.
There are many benefits to performing transfer press simulations. T-Sim Solutions has been performing transfer press simulation service for over ten years, and we have many satisfied customers. Check out some of the benefits of transfer press simulation below:
Transfer Press Simulation is not just for Initial Setup and Home-Line Runoffs, we can also increase production of your existing tooling by optimizing your transfer systems with press line simulations. We won’t just tell you that a part can be made, but rather how fast it will be made. T-Sim Transfer simulation software identifies and eliminates bottlenecks before you start running.
T-Sim has been performing transfer simulations as a service for years now in order to collect real world hard data to make the most accurate transfer simulation software available today.
Our T-Sim Solutions service uses kinematics to check for crashes and close calls between the dies, transfer system and press. Your entire die is put into motion, including all pads, lifters, and cams, so full functionality can be verified. A Corrective Action Report (CAR) is generated to communicate where changes are needed. Transfer curves can be adjusted and optimized for maximum strokes per minute (SPM). Full motion videos are included to clearly communicate any issues found in simulation. Use Transfer Simulation for design, setup, and production.
Our service will determine the velocity and acceleration rate of the transfer system, and return your maximum SPM. Curves can be easily adjusted and re-analyzed in minutes to optimize motions for the highest production rate. Once optimization is complete, upper and lower interference curves are generated for export to your design source. Address the issues at the beginning of the project instead of worrying about it at the end.
We use our own software for the services we perform, and now T-Sim tri-axis transfer press simulation software is available for lease or purchase starting in June of 2016. Click here to learn more about our T-Sim Software and whether buying or leasing your own software is right for you.